7075 t6 aluminum forgings manufacturer,forged 7050 t6 aluminium alloy parts factory

Forging is a manufacturing process where metal is pressed, pounded, or squeezed under great pressure into high-strength parts known as forgings.
Heat Treatment
One of the most crucial parts of the manufacturing process is heat treatment. This gives materials their mechanical characteristics. We have a wide range of heat-treating furnaces on site.
Machining
Machining is done as per relevant code/standard or customer drawing. During the machining process, recording, and checking of dimensions are done, or each piece in the process.
Surface Finishing
We provide metal surface finishing processes, including anodizing, powder coating, electronic coating, passivation, nickel plating, chrome plating and other services.

what is"7075 Aluminum Forging"?
Aluminum 7075 is a zinc, copper, and magnesium containing alloy capable of superior strength and stress corrosion cracking resistance. AL 7075 is an excellent material for use in highly stressed structural applications and is popular in the aerospace, military, and defense spaces. This alloy is also used for many consumer products including keys and bicycle components, and sporting equipment.

7075 aluminum forging7075 Chemical Composition:

Si: ≤0.4
Fe: ≤0.5
Cu: 1.2-2.0
Mn: ≤0.3
Mg: 2.1-2.9
Cr: 0.18-0.28
Zn: 5.1-6.1
Ti: ≤0.2
Al: Balance

Properties of 7075 Aluminum Forging

Aluminum 7075 is the major forging alloy in 7000 Series and Zinc is the major alloying element in this series. Aluminum 7075 forgings possess high static strength and is used in airframe structures and for highly stressed parts. Aluminum 7075 forging is available in several types of tempers such as T6, T651, T73, T7351 and T76.

T6 temper has the highest strength but lowest toughness and resistance to stress-corrosion cracking. Since toughness decreases with a decrease in temperature, the T6 temper is not generally recommended for cryogenic applications. The T73 temper provides much improved stress-corrosion resistance over T6 temper with a decrease in strength. The T76 temper provides improved exfoliation resistance and limited stress corrosion resistance over T6 temper with some decrease in strength.

Applications for 7075 Aluminum Forgings

Commonly used in the manufacture of aircraft and other aerospace applications not requiring the corrosion resistance.

6061 VS 7075 Aluminum Forging

When it comes to the using of 6061 aluminum alloy or 7075 aluminum alloy for a forging project, understanding their differences and application ranges can go a long way and save you the trouble when looking to balance performance with cost. For most general purposes, both alloys may be able to get the job done but the differences in composition, mechanical properties and cost between both alloys can help you determine which of the two is the best choice for your forging needs.

6061 aluminum forging contains less zinc than its 7075 counterpart, meaning that while 6061 alloys provide superior workability over other alloys, it doesn’t boast the same high strength and stress resistance as 7075 aluminum forging.

General Mechanical Properties of 6061 Aluminum Forging
Tensile Strength – 45,000 psi
Yield Point – 40,000 psi
Brinell Hardness – 95
Elongation at Break – 12%
Shear Strength – 31,000 psi
Thermal Conductivity – 170 W/m-K
Strength to Weight Ratio: 115 kN-m/kg

General Mechanical Properties of 7075 Aluminum Forging
Tensile Strength – 83,000 psi
Yield Point – 74,000 psi
Brinell Hardness – 150
Elongation at Break – 10%
Shear Strength – 48,000 psi
Thermal Conductivity – 130 W/m-K
Strength to Weight Ratio: 196 kN-m/kg

When looking to compare 6061 versus 7075 aluminum forging, 6061 is considered by many to be highly versatile for a wide variety of general purpose mechanical applications. 7075 is one of the strongest aluminum alloys available and while its increased cost and tougher workability may come across as obstacles, 7075 alloys are worth their price tag when it comes to applications in which its increased strength and toughness are crucial.

Can 7075 be forged?

7075 aluminum forging is notable for its high strength-to-weight ratio and improved strength over 6061 aluminum forging. Because of this, 7075 aluminum forgings largely used in aerospace, marine and transportation industries.

Is 7075 aluminum stronger than steel?
The most important benefit of 7075 aluminum is its high strength. While it does not have the same level of corrosion resistance or weldability that other common alloys due, its resistance to stress and strain makes it highly useful in aerospace applications where it allows for weight savings over steel.

What is 7075 T6 aluminum used for?
Applications: Aircraft fittings, gears and shafts, fuse parts, meter shafts and gears, missile parts, regulating valve parts, worm gears, keys, aircraft, aerospace and defense applications; bike frames, all terrain vehicle (ATV) sprockets.

Is 6061 T6 aluminum forged?
One of the most common forged aluminum alloys produced is the 6061-type alloy, a common alloy from the 6000 series of aluminum alloys. Forged 6061 alloy aluminum, sometimes referred to as “alloy 61S”, products are some of the most commonly produced types of aluminum products.

Can 7075 aluminum alloy be forged?
Aluminum 7075 forgings possess high static strength and is used in airframe structures and for highly stressed parts. Aluminum 7075 forging is available in several types of tempers such as T6, T651, T73, T7351 and T76. T6 temper has the highest strength but lowest toughness and resistance to stress-corrosion cracking.

7075 aluminium alloy Can be heat treat ?
7075 may be solution annealed at 900°F for 2 hours at temperature, followed by a water quench. The alloy may then be given a precipation hardening (aging) heat treatment. Precipitation strengthening (aging) is done at 250°F for 24 hours and air cooled for T6.

7075 aluminum Can be bended ?
It has been shown that, 7075-O aluminum alloy before cold rolling exhibits excellent bend properties so that, it is capable of being bent cold around a pin under high angle without crack or fracture, due to ductile behavior.

Can 7075 aluminum be welded ?
It is technically possible to weld 7075 aluminum. If a welder applies heat, they can join two pieces together. But the result isn't what a layperson might think. When a welder applies high heat to 7075 aluminum, it creates microcracks as it cools.

How strong is 7075-T6 aluminum?
74,000 – 78,000 psi
7075-T6. 7075 tech sheet T6 temper 7075 has an ultimate tensile strength of 74,000 – 78,000 psi (510 – 538 MPa) and yield strength of at least 63,000 – 69,000 psi (434-476 MPa).

Is Titanium stronger than 7075 aluminum?
It depends on the alloy, but 7075-T6 aluminum has nearly double the strength-to-weight of grade 2 titanium. Titanium uses nearly 4 times the embodied carbon (CO2 emitted during the manufacture, transport and construction of materials), and more than 3 times the embodied energy of aluminum.

What is the difference between 7075 and 7075 T6?
7075 contains zinc as the primary alloy addition and possesses excellent fatigue properties. However, in the T6 temper its fracture toughness can be inferior to other alloy choices. It has excellent mechanical properties, and exhibits good ductility, high strength, toughness and good fatigue resistance.

Is 6061 or 7075 aluminum stronger?
Both 6061 aluminum and 7075 aluminum are heat treatable. It is interesting to note that even though 7075 aluminum is much stronger than 6061 aluminum, it melts at a slightly lower temperature. Because 6061 aluminum has a higher thermal conductivity than 7075 aluminum, it can be a better choice for certain applications.

Where is Al 7075 used?
7000 series alloys such as 7075 are often used in transport applications due to their high specific strength, including marine, automotive and aviation.

How strong is 7075-T6 aluminum?
74,000 – 78,000 psi
7075-T6. 7075 tech sheet T6 temper 7075 has an ultimate tensile strength of 74,000 – 78,000 psi (510 – 538 MPa) and yield strength of at least 63,000 – 69,000 psi (434-476 MPa).

Does 7075-T6 aluminum rust?
The 7075-T6 alloy corresponding to an Al-Zn T6, is mostly used as structural component in the aviation industry, due to the good relationship between weight and mechanical properties. However, the negative point of this alloys is the resistance to corrosion, which is why they need to be coated with an anodic film.

How strong is forged aluminum?
Strength. When forged and heat treated, the light (SG=2.7) and common aluminium alloys exhibit some mechanical properties comparable with many grades of steel. (SG=7.8). The strength to weight ratio is therefore far superior.

Is forged aluminum strong as steel?

Weight Differences
Even with the possibility of corrosion, steel forging is harder than aluminum forging due to the different desities of steel and aluminum. Steel forging is strong and less likely to warp, deform or bend under weight, force or heat.

FORGED 7075 t6 ALUMINUM ALLOY manufacturer:

Forged 7075 alloyed aluminum, also called “Ergal,” products are popular among many clients and are used in a wide variety of aerospace and structural applications due to its high tensile strength, machinability, deformation factor, elongation capabilities, and variety of heat treatments that can specialize the base material. We are proud to provide the highest quality forged 7075 aluminum products and offer various heat treatment options that can custom tailor material solutions to your unique needs.

WHAT IS THE 7075 ALUMINUM ALLOY?
The 7075 alloy belongs to the 7000 series of aluminum alloys, which primarily includes Zinc, Magnesium, and Copper as the alloying elements. 7075 Aluminum specifically has between 5.6 - 6.1% Zinc, 2.1 - 2.5% Magnesium, 1.2 – 1.6% Copper, and <0.5% of Silicon, Iron, Manganese, Titanium, Chromium, and various other trace metals.

7075 Aluminum alloy has excellent mechanical capabilities, including:
High ductility when compared to other, especially 2000 series, aluminum alloys.
High strength when coupled with its ductile and flexible nature. This allows for stress resistance with little chance of cracking.
Good toughness, which delays the time before failure, providing personnel time to safely identify and replace worn components before it becomes a danger.
Resistance to fatigue, which allows the metal to bend and stretch without suffering a permanent reduction in capacity or permanent damage.
Corrosion resistance, especially when compared to 2000 series alloys. This directly contributes to a longer lifetime for parts and reduces the amount of maintenance necessary.
 
Forged 7075 aluminum products are perhaps more susceptible to embrittlement, which may reduce the effectiveness over time, but superior engineering and manufacturing, can significantly reduce these concerns. 7075 aluminum can also be heat treated in different ways to modify the previously mentioned properties.

ALUMINUM FORGINGS 7075-T6
Heat treating 7075-T6 aluminum is achieved by holding the material at high temperatures for several hours and then aging it at about 120C for up to one day. This yields ideal precipitation of alloy elements throughout the structure of the aluminum substrate.

The T6 aluminum alloy temper produces a material with a tensile strength of 510 – 540MPa and a yield strength of 430 – 480 MPa, with a failure elongation percentage of 5-11%. This is more than double the tensile and yield strengths of un-tempered 7075 while having a slightly higher failure elongation percentage.

ALUMINUM FORGINGS 7075-T651
Treating 7075-T651 aluminum is achieved similarly to the T6 temper standard. The aging process also includes a stress relief procedure by stretching the metal by an amount determined by the final use case of the material. This special stress relief process produces a part that is like T6 tempered aluminum but with a few key differences.

7075-T651 aluminum has a tensile strength of 572MPa and a yield strength of 503 MPa, with a failure elongation of 11%. This produces a metal with an elongation percentage like that of untreated 7075 but with a strength three times that of untreated 7075 aluminum alloys.

ALUMINUM FORGINGS 7075-T7
Treating 7075-T7 aluminum is different from the process for T6/T651. In this case, the metal is heated to low temperatures, around 120C for several hours, then held at a slightly higher temperature for at least one day. This produces a structure of precipitates that are larger but less dispersed throughout the aluminum substrate.

The effects of this method produce a material with lower tensile and yield strength than T6/T651, but this also means that this material is less susceptible to stress and corrosion cracking. T7 aluminum can handle more adverse conditions without being susceptible to failure, making it ideal in conditions where extreme resistance to wear is paramount.

USES OF THE FORGED 7075 ALUMINUM ALLOY
Forged 7075 aluminum alloys have been used in aircraft since 1935. It was the original structural metal used in Japanese fighter planes and still sees use in aircraft today from frames to internal components. Today, this alloy is used in applications that require high specific strength, such as marine applications, automotive components, and high-performance aviation.

In addition, 7075 Aluminum also sees use in rock climbing, bicycle builds, hang gliders, RC planes, AR-15 and M16 lower and upper receivers, lacrosse sticks, camping silverware and flatware, and even competitive yo-yos. Forged 7075 Aluminum can also be polished to an incredibly high degree, which allows it to be used in the cores and cavities of plastic injection mold tooling.

forgings with metal surface finishing processes,

including anodizing, powder coating, electronic coating, passivation, nickel plating, chrome plating...

6061 VS 7075 Aluminum Forging
Aluminium alloy forging has better strength for applications. 6061 and 7075 are the two common used alloys in aluminum forging. When it comes to 6061 aluminum alloy or 7075 aluminum alloy for a forging project, it is necessary to understand their differences and applications. It saves you trouble when looking to balance performance with cost. For most general purposes, both alloys can get the job done. But the differences in composition, mechanical properties and cost can help you choose what fits your forging needs best.

Chemical Differences

The chemical differences between 6061 and 7075 aluminum forgings aren’t readily visible. Both contain magnesium, silicon, copper, iron, zinc, titanium, manganese and chromium. The difference is how much of each is contained in each.

6061 aluminum forging contains less zinc than 7075. Meaning that while 6061 aluminum forging provide superior welding abilities and workability, it doesn’t boast the same high strength and stress resistance as 7075.

Mechanical Properties

Looking for more concrete numbers? We have those here, both in the T6 condition

General Mechanical Properties of 6061 (T6 Condition)
Tensile Strength – 45,000 psi
Yield Point – 40,000 psi
Brinell Hardness – 95
Elongation at Break – 12%
Shear Strength – 31,000 psi
Thermal Conductivity – 170 W/m-K
Strength to Weight Ratio: 115 kN-m/kg
General Mechanical Properties of 7075-T6
Tensile Strength – 83,000 psi
Yield Point – 74,000 psi
Brinell Hardness – 150
Elongation at Break – 10%
Shear Strength – 48,000 psi
Thermal Conductivity – 130 W/m-K
Strength to Weight Ratio: 196 kN-m/kg

Applications For 6061 VS 7075 Aluminum Forgings

6061 Aluminum Forging

6061 is highly versatile and can be used for almost forging any component. Typical application of 6061 aluminum forgings like: Pipe fittings, automotive parts, cable lugs, ect. Consumer products such as bicycle frames and components, SCUBA tanks, fishing reels and small utility boats all benefit from the increased weldable nature and its ability to undergo hot forging.

Use 6061 aluminum forging when:
You need to do a lot of machining on the part
You need to do a lot of welding on the project
Cost is a main factor

7075 Aluminum Forging

7075 aluminum forging is notable for its high strength-to-weight ratio and improved strength over 6061 aluminum forging. Because of this, 7075 aluminum forgings largely used in aerospace, marine and transportation industries. Any industry where high strength and light weight properties are critical, this alloy is preferred. High-end bicycle components, tool industries, airframes, and even military-grade including rifle receivers all heavily utilize 7075.

Use 7075 aluminum forgings when:
High strength and low weight are crucial
The part will be exposed to a lot of heat
The part will be exposed to a lot of friction and needs to be hard
Cost is less of an issue

Aluminium Alloy 7075 AMS 4126 7075-T6 Forgings

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